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Heavy Duty Manual Windlass Tensioner
Model No.: HWMT-11450
Heavy Duty Manual Windlass Tensioner | Steel Strap Banding Tool for 31.75 mm Width & 1.27 mm Thick High Tensile Strapping | Industrial Packaging, Cargo Lashing & Container Securing Tool.
Description
This Heavy Duty Manual Windlass Tensioner is engineered for industrial-grade steel strapping applications, offering superior tensioning strength and long-lasting performance. Built from heat-treated alloy steel, it is designed to withstand harsh working conditions in logistics, warehousing, construction, and export packaging environments.
Download User Manual
Features:
- Strap Tensioner Operating Medium: Manual Windlass Type.
- Windlass type Manual Steel Strap Tensioner.
- Moveable parts are made from High grade alloy steel and heat treated.
- Useful for unitizing of objects in wagon, container, truck & ship lashing etc.
- Easy to operate & maintain.
- Pre-cut strap can be used.
Specification:
- Strap Thickness : 1.27 mm / 0.057″
- Strap Width : 31.75 mm / 1¼”
- Grade : High Tensile
- Strap Material : Alloy Steel
- Weight : 5.8 kg / 12.78 lb. (approx.)
- Dimension (L X W X H) : 562 mm × 120 mm × 290 mm / 22.12″ × 4.72″ × 11.41″
| INDEX NO. | PART NUMBER | PART NAME | QUANTITY |
|---|---|---|---|
| 1 | MTWH01457F | Windlass Shaft | 1 |
| 2 | MTWH02457F | Base Frame | 1 |
| 3 | MTWG03457A | Tensioning Handle Assy. | 1 |
| 4 | MTWG04457F | Gripper | 1 |
| 5 | MTWG05180F | Windlass Cap | 1 |
| 6 | MTWG06180F | Ratchet Pin For Handle | 1 |
| 6A | MTWG6A180F | Ratchet Pin For Base | 1 |
| 7 | MTWH07457F | Ratchet Pawl For Handle & Base | 2 |
| 8 | MTWH08457F | Ratchet Pawl Pin | 1 |
| 9 | MTWG09180F | Pressure Pad | 1 |
| 10 | MTWH10457F | Handle Lock Lever | 1 |
| 11 | MTWG11180F | Ratchet Gear | 1 |
| 12 | MTWH12457F | Cam Spindle | 1 |
| 13 | MTWG13180F | Lever Spring Pin | 1 |
| 14 | MTWG14180F | Strap Guide Pin | 1 |
| 15 | MTWG15180B | CSK Screw for Pressure Pad | 2 |
| 16 | MTWG16180B | “C” Pin for Windlass Cap | 1 |
| 17 | MTWG17180B | “C” Pin for Gripper | 1 |
| 18 | MTWG18180B | “C” Pin for Handle Lever Lock | 1 |
| 19 | MTWG19457B | Circlip for Ratchet Pawl Pin | 1 |
| 20 | MTWG20180B | Set Screw for Tensioning Handle | 1 |
| 21 | MTWG21180B | Set Screw for Base Frame | 1 |
| 22 | MTWG22180B | S.H.C Screw for Windlass Cap | 2 |
| 23 | MTWG23180B | Lever Spring | 1 |
| 24 | MTWG24180B | Gripper Spring | 1 |
| 25 | MTWG25180B | “C” Pin for Lever Spring Pin | 1 |
| 26 | MTWG26180B | Ratchet Spring | 2 |
| 27 | MTWG27180F | Bush for windlass shaft ( big ) | 1 |
| 28 | MTWG28180F | Bush for windlass shaft ( small ) | 1 |
| 29 | MTWG29180F | Bush for cam spindle | 1 |
| 30 | MTWG30180B | Handle Tightening Bolt | 1 |
OPERATIONAL MANUAL:
- Pull the strap from the coil & cut the strap as per required length. Apply the strap around the package. Then insert one end of the strap into the seal in such a way so that flat surface of the seal remains facing outside the strap.
- Other end of the strap insert through the seal. Then hold the overlap portion of the straps with your left hand.
- Hold the tool by right hand. Insert bottom strap under the gripper of the tool. Pull the handle lock lever to grip the strap by the gripper.
- Adjust the windlass shaft in such a way so that the slot should be parallel with the base. Insert the top strap into the slot.
- Hold the tool vertically & place the jaws across the seal. This seal is very important if the seal is crimped the off-centre it may cause the strap become loose & snap apart, possibly resulting in serious injury.
- Move the tensioning handle up & down until the proper tension achieved.
- Seal the strap by using the recommended Sealer.
- Unlock the gripper by pressing down the tensioning handle.
MAINTENANCE:
DAILY INSPECTION:
- Perform a daily visual inspection for any signs of wear or damage.
- Check and tighten all bolts and fasteners.
- Lubricate all moving parts before operating the machine.
WEEKLY INSPECTION:
- Clean the machine to prevent dust and debris build-up.
- Check and tighten all bolts and fasteners.
- Replace any worn-out components.
MONTHLY INSPECTION:
- Inspect critical components for signs of wear and replace if necessary.
- Maintain a log of all maintenance activities.
QUARTERLY INSPECTION:
- Conduct a thorough inspection of the entire system.
- Replace any worn-out components.
ANNUAL INSPECTION:
- Perform a comprehensive overhaul of the system.
- Schedule a professional inspection and servicing.
SAFETY INSTRUCTIONS:
- Before using the tool, read the operating instructions carefully.
- Wear hand gloves, safety shoe, Helmet, goggles during operation.
- Do not stand in line with the strap while it is tensioned. The strap may break.
- Do not put your fingers into the windlass shaft & gripper area.
- Do not put your hand under the strap on the job while strap is being tensioned.
- Only use equipment recommended for the strap. `HWMT-11450´ is recommended only for 1.27 mm thick. X 31.75 mm width strap.
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