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Hydraulic Rod Cutter
Model No.: PSK-22
PPT Hydraulic Rod Cutter PSK-22 – 22 mm Capacity, Heavy Duty Industrial Tool with Heat-Treated Fixed & Moving Blades.
Description
The PPT Hydraulic Rod Cutter PSK-22 is designed for heavy-duty rod cutting in steel industries, ensuring precision, durability, and long service life. Featuring a forged alloy steel heat-treated “C” frame, and a double-acting design, it delivers up to 19,883 Kgf cutting force. Lightweight yet robust, it offers accurate blade alignment, easy maintenance, and versatile hydraulic compatibility. This cutter is suitable to cut the the Front and Back end rings from the Wire Rod Coil at WRM and also for sample cutting for Q.C. Lab at WRM & Bar Mill.
Download User Manual
Features:
- Forged alloy steel, heat-treated “C” frame type cylinder body used.
- Highly robust and durable design.
- Double acting design.
- Special quality sealing designed for specified pressure.
- High wear-resistant moving blade guide bushing for accurate blade alignment.
- Easy to operate and maintain.
- Lighter in weight compared to cast steel design.
- Unique blade design with special steel and heat treatment process for longer life.
- Single-piece ram and piston design for easy maintenance.
- Suitable tool hanger provided for positioning the tool at any angle for easy operation.
Specification:
| Model No. | Weight | Length | Width | Height | ||||
|---|---|---|---|---|---|---|---|---|
| lb. | kg | inch | mm | inch | mm | inch | mm | |
| PSK-22 | 31.0 | 14 (approx.) | 15.0 | 380 | 4.5 | 115 | 9.5 | 240 |
| Model No. | Cutting Capacity (Rod Dia. in mm) | Piston Stroke (mm) | Operating Pressure (Bar) | Cutting force generated (kgf) @450 bar x 3.7 lpm |
|---|---|---|---|---|
| PSK-22 | Ø 22.0 | 22.0 | 450 | 19883 |
| Index No. | Part Number | Part Name | Quantity |
|---|---|---|---|
| 1 | HRCPK2201F | BODY | 1 |
| 2 | HRCPK2202F | BOLT FOR FIXED BLADE | 1 |
| 3 | HRCPK2203F | FIXED BLADE WEDGE | 1 |
| 4 | HRCPK2204F | FIXED BLADE | 1 |
| 5 | HRCPK2205F | ‘O’ RING FOR BODY | 1 |
| 6 | HRCPK2206F | BUSH | 1 |
| 7 | HRCPK2207F | ROD SEAL FOR BODY | 1 |
| 8 | HRCPK2208F | MOVING BLADE | 1 |
| 9 | HRCPK2209F | MOVING BLADE WEDGE | 1 |
| 10 | HRCPK2210F | BOLT FOR MOVING BLADE | 1 |
| 11 | HRCPK2211F | PISTON | 1 |
| 12 | HRCPK2212F | ‘O’ RING FOR PISTON | 1 |
| 13 | HRCPK2213F | U-CUP SEAL FOR PISTON | 1 |
| 14 | HRCPK2214F | CYLINDER | 1 |
| 15 | HRCPK2215F | HANGING RING | 1 |
| 16 | HRCPK2216F | LOCK NUT FOR BODY & CYLINDER | 1 |
| 17 | HRCPK0C17F | VALVE | 1 |
| 18 | HRCPK0C18B | VALVE PIN-1 | 1 |
| 19 | HRCPK0C19B | VALVE PIN-2 | 1 |
| 20 | HRCPK0C20B | ‘O’ RING FOR VALVE | 1 |
| 21 | HRCPK0C21B | WASHER FOR VALVE | 1 |
| 22 | HRCPK0C22B | SPRING FOR VALVE | 1 |
| 23 | HRCPK0C23F | HANDLE | 1 |
| 24 | HRCPK0C24B | PIN FOR HANDLE & TRIGGER | 1 |
| 25 | HRCPK0C25F | TRIGGER | 1 |
| 26 | HRCPK0C26B | BOLTS FOR HANDLE LOCATING | 3 |
| 27 | HRCPK0C27B | ADAPTER FOR HYDRAULIC NIPPLE | 2 |
| 28 | HRCPK0C28B | WASHER FOR LOCKING BOLT | 1 |
| 29 | HRCPK0C29B | HYDRAULIC LOCKING BOLT | 1 |
| 30 | HRCPK0C30B | GRUB SCREW FOR BUSH LOCKING | 1 |
| 31 | HRCPK0C31B | BOLT FOR HANGING RING | 3 |
OPERATIONAL MANUAL:
- Connect the Starter with the power supply.
- Switch on the Starter.
- Place the Rod Securely between the Moving and Fixed Blade and make sure the Rod is aligning with the Cutting edge of the Blades and Ensure that the Full Diameter of rod is within the height of the Blades.
- Press the Hand lever fitted with the cutter handle to cut the Rod and release the Hand lever once the retraction of the Moving Blade. After retraction of the moving Blade the machine is ready for the next cut.
MAINTENANCE:
DAILY INSPECTION:
- Perform a daily visual inspection for any signs of wear, damage, or leaks.
- Examine hydraulic hoses and connections for any wear or damage.
- Check and tighten all bolts and fasteners.
- Lubricate all moving parts before operating the machine.
- Clean travel area of the Moving Blade.
WEEKLY INSPECTION:
- Inspect for any hydraulic fluid leaks.
- Clean the machine to prevent dust and debris build-up.
MONTHLY INSPECTION:
- Inspect critical components for signs of wear and replace if necessary.
- Maintain a log of all maintenance activities.
- Check the Oil Levels.
QUARTERLY INSPECTION:
- Conduct a thorough inspection of the entire system.
- Replace any worn-out components.
- Clean the Strainers fitted With the Pump.
ANNUAL INSPECTION:
- Perform a comprehensive overhaul of the system.
- Schedule a professional inspection and servicing.
SAFETY INSTRUCTIONS:
- Before using the Machine, read the operating instructions carefully.
- Must Operated by a Trained Personnel equipped with appropriate Personal Protective Equipment (PPE).
- This Model is Suitable for certain Size of Rod and Tensile Strength. Do not ever try to cut Oversize Rod and Greater Tensile Strength.
- Ensure the work piece is placed securely Between the Moving and Fixed Blade.
- While the machine is not in use, keep the Hydraulic Power Pack switched off, so that accidental pressing of Hand lever cannot cause any injury.
- Before the Operation make sure to keep hands and body clear of the Blades.
- See that nobody is standing on the other end of the rod, because depending on the tensile strength of the material and flow rate of the power pack, the parted portion of the rod may shoot out at high speed causing injury.
- Check that the Balancer and Hanging arrangement is strong enough to hold the combined weight of the cutter and the job.
- During the Operation Don’t let any Untrained and Unauthorized personnel near the machine.
- Clean the area around the equipment to prevent any hazards.
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