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Manual Steel Strap Tensioner
Model No.: HTUS-50
Manual Windlass Steel Strapping Tensioner Tool | Heavy Duty 32 mm Banding Machine for High Tensile Strap | Cargo Lashing, Pallet & Container Packaging.
Description
This Heavy Duty Manual Windlass Tensioner is designed to deliver reliable and high-performance tensioning for steel strapping applications in demanding industrial environments. Built with high tensile alloy steel and heat-treated components, it ensures durability, strength, and long-term operational efficiency.
Download User Manual
Features:
- Heavy duty windlass type Manual Steel Strap Tensioner.
- Easy to operate and maintain.
- Base frame made of High Tensile alloy steel & Consumable Spears are made from high grade alloy
steel and properly heat treated. - Pre-cut strap used.
- Useful for unitizing of objects in wagon, container, truck & ship lashing etc.
Specification:
- Strap Thickness : 1.27 mm / 0.050″
- Strap Width : 31.75 mm / 1¼″
- Grade : High Tensile
- Weight : 5.8 kg / 12.78 lbs. (approx.)
- Dimension (L x W x H) : 562 mm x 120 mm x 290 mm / 22.12″ × 4.72″ × 11.41″
| INDEX NO. | PART NUMBER | PART NAME | QUANTITY |
|---|---|---|---|
| 1 | MTWG01180F | Windlass Shaft | 1 |
| 2 | MTWG02180F | Base Frame | 1 |
| 3 | MTWG03181A | Tensioning Handle Assy. | 1 |
| 4 | MTWG04180F | Gripper | 1 |
| 5 | MTWG05180F | Windlass Cap | 1 |
| 6 | MTWG06180F | Ratchet Pin For Handle | 1 |
| 6A | MTWG06180F | Ratchet Pin For Base | 1 |
| 7 | MTWG07180F | Ratchet Pawl For Handle & Base | 2 |
| 8 | MTWG08180F | Ratchet Pawl Pin | 1 |
| 9 | MTWG09180F | Pressure Pad | 1 |
| 10 | MTWG10180F | Handle Lock Lever | 1 |
| 11 | MTWG11180F | Ratchet Gear | 1 |
| 12 | MTWG12180F | Cam Spindle | 1 |
| 13 | MTWG13180F | Lever Spring Pin | 1 |
| 14 | MTWG14180F | Strap Guide Pin | 1 |
| 15 | MTWG15180B | CSK Screw for Pressure Pad | 2 |
| 16 | MTWG16180B | “C” Pin for Windlass Cap | 1 |
| 17 | MTWG17180B | “C” Pin for Gripper | 1 |
| 18 | MTWG18180B | “C” Pin for Handle Lever Lock | 1 |
| 19 | MTWG19180F | Circlip for Ratchet Pawl Pin | 1 |
| 20 | MTWG20180B | Set Screw for Tensioning Handle | 1 |
| 21 | MTWG21180B | Set Screw for Base Frame | 1 |
| 22 | MTWG22180B | S.H.C Screw for Windlass Cap | 2 |
| 23 | MTWG23180B | Lever Spring | 1 |
| 24 | MTWG24180B | Gripper Spring | 1 |
| 25 | MTWG25180B | “C” Pin for Lever Spring Pin | 1 |
| 26 | MTWG26180B | Ratchet Spring | 2 |
| 27 | MTWG27180F | Bush for windlass shaft ( big ) | 1 |
| 28 | MTWG28180F | Bush for windlass shaft ( small ) | 1 |
| 29 | MTWG29180F | Bush for cam spindle | 1 |
| 30 | MTWG30180B | Handle Tightening Bolt | 1 |
OPERATIONAL MANUAL:
- Pull the strap from the coil & cut the strap as required length. Apply the strap around the package. Then insert one end of the strap into the seal in such a way that flat surface of the seal remains facing outside the strap.
- Other end of the strap insert through the seal. Then hold the overlap portion of the straps with your left hand.
- Hold the tool by right hand. Insert bottom strap under the gripper of the tool. Pull the handle lock lever to grip the strap by the gripper.
- Adjust the windlass shaft in such a way so that the slot should be parallel with the base. Insert the top strap into the slot.
- Move the tensioning handle up & down until the proper tension achieved.
- Seal the strap by using the recommended Sealer.
- Unlock the gripper by pressing down the tensioning handle.
MAINTENANCE:
DAILY INSPECTION:
- Perform a daily visual inspection for any signs of wear or damage.
- Check and tighten all bolts and fasteners.
- Lubricate all moving parts before operating the machine.
WEEKLY INSPECTION:
- Clean the machine to prevent dust and debris build-up.
- Check and tighten all bolts and fasteners.
- Replace any worn-out components.
MONTHLY INSPECTION:
- Inspect critical components for signs of wear and replace if necessary.
- Maintain a log of all maintenance activities.
QUARTERLY INSPECTION:
- Conduct a thorough inspection of the entire system.
- Replace any worn-out components.
ANNUAL INSPECTION:
- Perform a comprehensive overhaul of the system.
- Schedule a professional inspection and servicing.
SAFETY INSTRUCTIONS:
- Before using the tool, read the operating instructions carefully.
- Wear hand gloves, safety shoe, Helmet, goggles during operation.
- Do not stand in line with the strap while it is tensioned. The strap may break.
- Do not put your hand under the strap on the job while strap is being tensioned.
- Only use equipment recommended for the strap. `HTUS-50´ is recommended only for 1.10 mm to 1.27 mm thick × 31.75 mm width strap.
