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Front Action Hydraulic Rod Cutter
Model No.: HRC-16F
Front Action Hydraulic Rod Cutter HRC-16F – Heavy-Duty, Compact & Efficient Industrial Cutting Tool.
Description
The HRC-16F Front Action Hydraulic Rod Cutter is a powerful, compact, and easy-to-use tool for efficient rod cutting in workshops and industrial settings. With replaceable inserts, it reduces maintenance costs and works in narrow spaces and also suitable for online trimming on running conveyor and offline trimming operation. Capable of cutting rods up to Ø16mm, it delivers 9820 Kgf force at 315 bar, ensuring safe, durable performance.
Download User Manual
Features:
- This powerful Front Action Hydraulic Rod Cutter is easy to operate, quick & safe in action. Light weight and compact design makes it suitable to use anywhere in the workshop.
Advantage:
- Replaceable insert eliminate the need to replace the jaws when the inserts worn-out.
- This tool is very much useful at narrow space for on-line and off-line cutting to eliminate gas cutting operation for trimming operation of Rod from line coil.
- Handy tool.
Specification:
- Size of Rod it can cut : Up to Ø 16 mm (Tensile Strength : 70kg/mm2) Ø 12 mm (Tensile Strength : 110 kg/mm2)
- Force Developed : 9820 Kgf @ 315 Bar Working Pressure
- Weight of the Tool : 9.3 kg / 20.5 lb.
- Size of the Tool : 425 mm X 100 mm X 210 mm
Note:
- The size of Rod to be Cut decreases when Hardness of the rod Increases.
| Index No. | Part Number | Part Name | Quantity |
|---|---|---|---|
| 1 | HRCWC0001F | LONG NIPPLE | 1 |
| 2 | HRC16F002F | UPPER JAW | 1 |
| 3 | HRC16F003F | INSERT BLADE | 2 |
| 4 | HRC16F004B | GRUB SCREW FOR INSERT BLADE MOUNTING | 16 |
| 5 | HRC16F005F | JAW BOLT FOR UPPER & LOWER JAW | 1 |
| 6 | HRC16F006B | NUT FOR JAW BOLT | 1 |
| 7 | HRC16F007B | TENSIONING SPRING FOR UPPER JAW | 2 |
| 8 | HRC16F008B | CSK BOLT FOR TENSIONING SPRING | 4 |
| 9 | HRC16F009F | CYLINDER BODY | 1 |
| 10 | HRC16F010B | BOLT FOR LOWER JAW AND CYLINDER BODY MOUNTING | 10 |
| 11 | HRC16F011F | PUSHER ROD | 1 |
| 12 | HRC16F012F | BUSH | 1 |
| 13 | HRC16F013F | CONNECTING ROD | 1 |
| 14 | HRC16F014F | PISTON | 1 |
| 15 | HRC16F015B | ‘C’ PIN FOR PISTON & CONNECTING ROD | 1 |
| 16 | HRC16F016B | BEARING SEAT | 1 |
| 17 | HRC16F017B | ‘U’ CUP SEAL | 1 |
| 18 | HRC16F018F | CYLINDER | 1 |
| 19 | HRC16F019F | LAWS JAW | 1 |
| 20 | HRC16F020B | ELBOW | 1 |
| 21 | HRC16F021F | HANDLE | 1 |
| 22 | HRC16F022B | HAND SWITCH | 1 |
| 23 | HBSWC0023B | BOLT FOR HANDLE LOCKING WITH CYLINDER | 3 |
| 24 | HRCC00024F | HAND SWITCH HOLDER | 1 |
| 25 | HRCC00025F | HAND SWITCH HOLDER MOUNTING BLOCK | 1 SET |
| 26 | HRCC00025B | SCREW FOR HAND SWITCH HOLDER MOUNTING BLOCK | 4 |
| 27 | HRCC00025F | SPRING WASHER | 10 |
OPERATIONAL MANUAL:
- Connect the control panel with the power supply.
- Turn on the MCB located on the control panel.
- Make sure the Red, Blue and Yellow Lights are turned on/ Glowing.
- Switch on the Motor and the Solenoid in Control Panel.
- Place the Rod Securely between Insert Blades and Position the rod in such a way that it is at the Centre of the Insert Blades.
- Operate the Hand/Foot Switch to cut the Rod Completely and wait for the retraction of the Upper Jaw. After retraction the machine is ready for the next cut.
MAINTENANCE:
DAILY INSPECTION:
- Perform a daily visual inspection for any signs of wear, damage, or leaks.
- Examine hydraulic hoses and connections for any wear or damage.
- Check and tighten all bolts and fasteners.
- Lubricate all moving parts before operating the machine.
- Clean the Insert Blades if Metal residues get deposited over the Cutting edge of the Insert Blades.
WEEKLY INSPECTION:
- Inspect for any hydraulic fluid leaks.
- Clean the machine to prevent dust and debris build-up.
MONTHLY INSPECTION:
- Inspect critical components for signs of wear and replace if necessary.
- Maintain a log of all maintenance activities.
- Check the Oil Levels.
QUARTERLY INSPECTION:
- Conduct a thorough inspection of the entire system.
- Replace any worn-out components.
- Clean the Strainers fitted With the Pump.
ANNUAL INSPECTION:
- Perform a comprehensive overhaul of the system.
- Schedule a professional inspection and servicing.
SAFETY INSTRUCTIONS:
- Before using the Machine, read the operating instructions carefully.
- Must Operated by a Trained Personnel equipped with appropriate Personal Protective Equipment (PPE).
- This Model is Suitable for certain Size of Rod and Tensile Strength. Do not ever try to cut Oversize Rod and Greater Tensile Strength.
- Ensure the work piece is placed securely between the Insert Blades.
- While the machine is not in use, keep the Hydraulic Power Pack switched off, so that accidental pressing of Switch cannot cause any injury.
- Before the Operation make sure to keep hands and body clear of the Insert Blades.
- See that nobody is standing on the other end of the rod, because depending on the tensile strength of the material and flow rate of the power pack, the parted portion of the rod may shoot out at high speed causing injury.
- During the Operation don’t open the Control panel.
- Don’t let any untrained personnel open the control panel.
- During the Operation don’t let any Untrained and Unauthorized personnel near the machine.
- Clean the area around the equipment to prevent any hazards.
