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Heavy Duty Manual Windlass Tensioner
Model No.: HWMT-11457
Heavy Duty Manual Windlass Tensioner | Steel Strap Banding Tool for 32mm (1-1/4″) High Tensile Strapping | Industrial Packaging, Cargo Lashing & Container Securing Tool.
Description
This Heavy Duty Manual Windlass Tensioner is engineered for industrial-grade steel strapping applications, offering superior tensioning strength and long-lasting performance. Built from heat-treated alloy steel, it is designed to withstand harsh working conditions in logistics, warehousing, construction, and export packaging environments.
Download User Manual
Features:
- Windlass-type Manual Steel Strap Tensioner.
- Moveable parts are made from High grade alloy steel and heat treated.
- Useful for unitizing of objects in wagon, container, truck & ship lashing etc.
- Easy to Operate and Maintain.
- Pre-cut strap can be used.
Specification:
- Strap Thickness : 1.45 mm / 0.057″.
- Strap Width : 31.75 mm / 1¼″.
- Grade : High Tensile.
- Strap Material : Alloy Steel.
- Weight : 5.8 kg / 12.78 lb. (approx.)
- Dimension (L X W X H) : 562 mm × 120 mm × 290 mm / 22.12″ × 4.72″ × 11.41″.
- Pre-cut the strap from the coil as per required length & insert the strap in to the seal in such a way so that flat surface of the seal remains facing outside the strap.
- Apply the strap around the package and bottom strap insert through the seal. Then hold the overlap portion of the straps with your left hand.
- Pull out excess slack with your right hand.
| INDEX NO. | PART NUMBER | PART NAME | QUANTITY |
|---|---|---|---|
| 1 | MTWH01457F | Windlass Shaft | 1 |
| 2 | MTWH02457F | Base Frame | 1 |
| 3 | MTWG03457A | Tensioning Handle Assy. | 1 |
| 4 | MTWG04457F | Gripper | 1 |
| 5 | MTWG05180F | Windlass Cap | 1 |
| 6 | MTWG06180F | Ratchet Pin For Handle | 1 |
| 6A | MTWG6A180F | Ratchet Pin For Base | 1 |
| 7 | MTWH07457F | Ratchet Pawl For Handle & Base | 2 |
| 8 | MTWH08457F | Ratchet Pawl Pin | 1 |
| 9 | MTWG09180F | Pressure Pad | 1 |
| 10 | MTWH10457F | Handle Lock Lever | 1 |
| 11 | MTWG11180F | Ratchet Gear | 1 |
| 12 | MTWH12457F | Cam Spindle | 1 |
| 13 | MTWG13180F | Lever Spring Pin | 1 |
| 14 | MTWG14180F | Strap Guide Pin | 1 |
| 15 | MTWG15180B | CSK Screw for Pressure Pad | 2 |
| 16 | MTWG16180B | “C” Pin for Windlass Cap | 1 |
| 17 | MTWG17180B | “C” Pin for Gripper | 1 |
| 18 | MTWG18180B | “C” Pin for Handle Lever Lock | 1 |
| 19 | MTWG19457B | Circlip for Ratchet Pawl Pin | 1 |
| 20 | MTWG20180B | Set Screw for Tensioning Handle | 1 |
| 21 | MTWG21180B | Set Screw for Base Frame | 1 |
| 22 | MTWG22180B | S.H.C Screw for Windlass Cap | 2 |
| 23 | MTWG23180B | Lever Spring | 1 |
| 24 | MTWG24180B | Gripper Spring | 1 |
| 25 | MTWG25180B | “C” Pin for Lever Spring Pin | 1 |
| 26 | MTWG26180B | Ratchet Spring | 2 |
| 27 | MTWG27180F | Bush for windlass shaft ( big ) | 1 |
| 28 | MTWG28180F | Bush for windlass shaft ( small ) | 1 |
| 29 | MTWG29180F | Bush for cam spindle | 1 |
| 30 | MTWG30180B | Handle Tightening Bolt | 1 |
OPERATIONAL MANUAL:
- Pull the strap from the coil & cut the strap as required length. Apply the strap around the package. Then insert one end of the strap into the seal in such a way so that flat surface of the seal remains facing outside the strap.
- Other end of the strap insert through the seal. Then hold the overlap portion of the straps with your left hand. Hold the tool by right hand. Insert bottom strap under the gripper of the tool. Pull the handle lock lever to grip the strap by the gripper.
- Adjust the windlass shaft in such a way so that the slot should be parallel with the base. Insert the top strap into the slot.
- Move the tensioning handle up & down until the proper tension achieved.
- Seal the strap by using the recommended sealer.
- Unlock the gripper by pressing down the tensioning handle.
MAINTENANCE:
DAILY INSPECTION:
- Perform a daily visual inspection for any signs of wear or damage.
- Check and tighten all bolts and fasteners.
- Lubricate all moving parts before operating the machine.
WEEKLY INSPECTION:
- Clean the machine to prevent dust and debris build-up.
- Check and tighten all bolts and fasteners.
- Replace any worn-out components.
MONTHLY INSPECTION:
- Inspect critical components for signs of wear and replace if necessary.
- Maintain a log of all maintenance activities.
QUARTERLY INSPECTION:
- Conduct a thorough inspection of the entire system.
- Replace any worn-out components.
ANNUAL INSPECTION:
- Perform a comprehensive overhaul of the system.
- Schedule a professional inspection and servicing.
SAFETY INSTRUCTIONS:
- Before using the tool, read the operating instructions carefully.
- Wear hand gloves, safety shoe, Helmet, goggles during operation.
- Do not stand in line with the strap while it is tensioned. The strap may break.
- Do not put your fingers into the windlass shaft & gripper area.
- Do not put your hand under the strap on the job while strap is being tensioned.
- Only use equipment recommended for the strap. `HWMT-11457´ is recommended only for 1.45 mm thick X 31.75 mm width.
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