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MODEL : PBC-5

  • Recommended for use to cut up to Ø5 mm Rod.
  • Can be used for bunch cutting up to 6 strands ( Each strand Ø 2.5 mm. M.S)
  • Weight of the tool: 2.70kg / 5.94 lb.
  • Cutting Time: 2 seconds.
  • Working Air Pressure: 6.0 – 7.0 Kg/Cm2
This powerful Pneumatic Bolt cutter is easy to operate, quick & safe in action. Light weight and compact design makes it suitable to use anywhere in the workshop by hand only for production purpose.

SIZE OF ROD IT CAN CUT:

 Rod Size Air Pressure Required (kg/cm2) Material Grade
Ø3 mm / Ø 0.118” 3.0 to 3.5 M.S
Ø4 mm / Ø 0.157” 4.0 to 4.5 M.S
Ø5 mm / Ø 0.196” 5.0 to 5.5 M.S
  • Recommended for use to cut up to Ø5 mm Rod.
  • Can be used for bunch cutting up to 6 strands ( Each strand Ø 2.5 mm. M.S)
  • Weight of the tool: 2.70kg / 5.94 lb.
  • Cutting Time: 2 seconds.
  • Working Air Pressure: 6.0 – 7.0 Kg/Cm2

SL. NO.

PART NUMBER

PART NAME

QTY.

1

PBC500001F

SIDE PLATE

02

2

PBC500002F

JAW-1

02

2A

PBC50002AF

JAW-2

 

3

PBC500003F

LINK BAR

02

4

PBC500004F

RAM

01

5

PBC500005F

CYLINDER BODY

01

6

PBC500006F

PISTON

01

7

PBC500007F

CYLINDER COVER

01

8

PBCC00008F

HANDLE

01

9

PBCC00009F

WASHER

03

10

PBCC00010F

VALVE POPET

01

11

PBCC00011F

VALVE BODY

03

12

PBCC00012B

`O`RING

03

13

PBCC00013F

SPACER

01

14

PBCC00014B

COMPRESSION SPRING

01

15

PBC500015B

TOP HEX BOLT (SIDE PLATE)

01

16

PBC500016B

TOP WASHER (SIDE PLATE)

01

17

PBC500017B

TOP NUT (SIDE PLATE)

01

18

PBC500018B

HEX NUT FOR PN LINE

01

19

PBC500019B

BOTTOM HEX BOLT (SIDE PLATE)

02

20

PBCC00020F

TRIGGER

01

21

PBCC00021B

ALLEN BOLT FOR HANDLE

04

22

PBCC00022B

‘O’ RING FOR HANDLE

01

23

PBCC00023B

‘C’ PIN FOR TRIGGER

01

24

PBC500024F

JAW LINK PIN

02

25

PBC500025F

SLIDER PIN FOR SIDE PLATE

01

26

PBC500026B

‘O’ RING FOR PISTON

01

27

PBC500027B

ALLEN BOLT FOR CYLINDER COVER

09

28

PBC500028B

HEX NUT FOR SIDE PLATE

02

29

PBC500029B

‘O’ RING FOR CYLINDER BODY

01

30

PBC500030B

WASHER FOR PISTON ROD

01

31

PBC500031B

NUT FOR PISTON ROD

01

OPERATIONAL MANUAL

1. Connect the Pneumatic Quick disconnect socket with the tool.

2. Before connecting the pneumatic hose with Quick disconnect socket fitted with the tool, Please check the FRL is fitted with pneumatic hose line and the hose in safe working condition.

3. Check the on line air pressure at the end of the tool.

4. Moves the jaws forward and backward for some times by pressing the trigger.

5. Before starting to use the tool please check the Rod Diameter and the Tensile Strength of the material is within the capability of the tool.

6. Place the rod to be cut between two jaws and press the trigger. Keep cutter jaws at right angle to the rod to be cut.

NOTE:
 1. An AIR FILTER, REGULATOR, LUBRICATOR unit must be installed as close to the air tool as possible.
 2. A Quick disconnect Socket fitting must be installed at the end of the Tool.

MAINTENANCE

DAILY INSPECTION:
1. Perform a daily visual inspection for any signs of wear, damage, or leaks.
2. Examine Pneumatic hoses and connections for any wear or damage.
3. Check and tighten all bolts and fasteners.
4.Lubricate all moving parts before operating the machine.
5. Apply lubricating oil at the air inlet point and operate the trigger to allow the oil to lubricate the valve position. Carry out this practice every day at the start of work and at the end of the day.
6. Clean travel area of the Moving Blade.

WEEKLY INSPECTION
1. Inspect for any air leaks.
2. Clean the machine to prevent dust and debris build-up.

MONTHLY INSPECTION:
1. Inspect critical components for signs of wear and replace if necessary.
2. Maintain a log of all maintenance activities.

ANNUAL INSPECTION:
1. Perform a comprehensive overhaul of the system.
2. Schedule a professional inspection and servicing.

 

SAFETY INSTRUCTIONS

1. Before using the tool, read the operating instructions carefully.

2. Must Operated by a Trained Personnel equipped with appropriate Personal Protective Equipment (PPE).

3. This Model is Suitable for certain Size of Rod and Tensile Strength. Do not ever try to cut Oversize Rod and Greater Tensile Strength.

4. Ensure the Rod is placed securely between the Moving and Fixed Blade.

5. While the tool is not in use, turn off the air Supply.

6. Before the Operation make sure to keep hands and body clear of the Blades.

7. See that nobody is standing on the other end of the rod, because depending on the tensile strength of the material and flow rate of air, the parted portion of the rod may shoot out at high speed causing injury.

8. During the Operation Don’t let any Untrained and Unauthorized personnel near the machine.