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MODEL : HRC-20S

  • Forged alloy steel heat treated “C” frame type cylinder body used.
  •  Single return spring design.
  • Special quality sealing for specified pressure.
  • Easy to operate & maintain.
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  • Forged alloy steel heat treated “C” frame type cylinder body used.
  • Single return spring design.
  • Special quality sealing for specified pressure.
  • High wear resistant Moving Blade guide square bushing for accurate Blade alignment.
  • Easy to operate & maintain.
  • Lighter in weight than Cast Steel design.
  • Unique design of Blade and special steel & Heat Treatment process used for longer life.
  • Wide range of Hydraulic Power Pack used for different application of the user requirement.
  • Single piece ram & piston design for easy maintenance.
  • Suitable tool hanger fitted to positioning the tool at any angle for easy to operate.

Model No.

Weight

Length

Width

Height

lb

kg

inch

mm

inch

mm

inch

mm

HRC-20S

33

15.0

15.4

390

4.25

108

5.5

140

 

Model

No.

Dia. capacity (mm)

Tensile strength

kg/mm2

Shear Strength

kg/mm2

Cutting

Force reqd.

(kgf)

Cutting force generated by cutter

kgf @500bar x3.7lpm

 

HRC-20S

 

20

70

45.5

14296

15588

16

110

71.5

14378

15588

12

125

81.25

9190

15588

INDEX NO.

PART NUMBER

PART NAME

QTY.

1

HRCWC0001F

LONG NIPPLE

1

2

HRC20S002F

CYLINDER

1

3

HRC20S003F

ROD CUTTER BODY

1

4

HRC20S004F

PISTON

1

5

HRCWC0005B

HEX. SOCKET

1

6

HRC20C006B

U-CUP SEAL

1

7

HRC20C007B

BEARING SEAT

1

8

HRC20C008B

C-PIN

2

9

HRCWC0009F

CONNECTOR

1

10

HRC20S010F

MOVING BLADE

1

11

HRC20C011F

BUSH

1

12

HRC20C012B

GRUB SCREW

2

13

HRC20S013F

FIXED BLADE

1

14

HRC20S014B

BOLT FOR FIXED BLADE

1

15

HRC20S015F

FIXED BLADE SUPPORT

1

16

HRC20S016F

UPPER COVER FOR FIXED BLADE

1

17

HRC20C017B

BOLTS FOR UPPER COVER

3

18

HRC20S018B

SPRING

1

19

HRCWC0019F

HANDLE

1

20

HRCWC0020B

GRUB SCREW FOR HANDLE

2

21

HRC20C021B

BOLT FOR HANGING RING LOCATING

2

22

HRC20S022F

HANGING RING

1

23

HRC20C023B

HANGING RING BOLT

2

OPERATIONAL MANUAL

  1. Connect the control panel with the power supply.
  2. Turn on the MCB located on the control panel.
  3. Make sure the Red, Blue and Yellow Lights are turned on/ Glowing.
  4. Switch on the Motor and the Solenoid in the Control Panel.
  5. Place the Rod Securely between the Moving and Fixed Blade and make sure the Rod is aligning with the Cutting edge of the Blades and Ensure that the Full Diameter of rod is within the height of the Blades.
  6. Operate the Hand/Foot Switch to cut the Rod Completely and wait for the retraction of the Moving Blade. After retraction the machine is ready for the next cut.

MAINTENANCE

DAILY INSPECTION:

  1. Perform a daily visual inspection for any signs of wear, damage, or leaks.
  2. Examine hydraulic hoses and connections for any wear or damage.
  3. Check and tighten all bolts and fasteners.
  4. Lubricate all moving parts before operating the machine.
  5. Clean travel area of the Moving Blade.

WEEKLY INSPECTION:

  1. Inspect for any hydraulic fluid leaks.
  2. Clean the machine to prevent dust and debris build-up.

MONTHLY INSPECTION:

  1. Inspect critical components for signs of wear and replace if necessary.
  2. Maintain a log of all maintenance activities.
  3. Check the Oil Levels.

QUARTERLY  INSPECTION:

  1. Conduct a thorough inspection of the entire system.
  2. Replace any worn-out components.
  3. Clean the Strainers fitted With the Pump.

ANNUAL INSPECTION:

  1. Perform a comprehensive overhaul of the system.
  2. Schedule a professional inspection and servicing

SAFETY INSTRUCTIONS

  1. Before using the Machine, read the operating instructions carefully.
  2. Must Operated by a Trained Personnel equipped with appropriate Personal Protective Equipment (PPE).
  3. This Model is Suitable for certain Size of Rod and Tensile Strength. Do not ever try to cut Oversize Rod and Greater Tensile Strength.
  4. Ensure the work piece is placed securely Between the Moving and Fixed Blade.
  5. While the machine is not in use, keep the Hydraulic Power Pack switched off, so that accidental pressing of Switch cannot cause any injury.
  6. Before the Operation make sure to keep hands and body clear of the Blades.
  7. See that nobody is standing on the other end of the rod, because depending on the tensile strength of the material and flow rate of the power pack, the parted portion of the rod may shoot out at high speed causing injury.
  8. Check that the Balancer and Hanging arrangement is strong enough to hold the combined weight of the cutter and the job.
  9. During the Operation don’t open the Control panel.
  10. Don’t let any untrained personnel open the control panel.
  11. During the Operation Don’t let any Untrained and Unauthorized personnel near the machine.
  12. Clean the area around the equipment to prevent any hazards.
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