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MODEL : HRC-16F

  • Size of Rod it can Cut : Up to Ø 16mm(Tensile Strength : 70kg/mm2) Ø12mm(Tensile Strength : 110kg/mm2)
  • Weight of the Tool :9.3 kg / 20.5 lb
  • Size of the Tool : 425 X 100 X 210mm
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Exploded View & Part List
Operation Maintenance & Safety
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This powerful Hydraulic Rod Cutter is easy to operate, quick & safe in action. Light weight and compact design makes it suitable to use anywhere in the workshop.

NOTE : The Size of Rod to be Cut Decreases when Hardness of the rod Increases.

  • Replaceable insert eliminate the need to replace the jaws when the inserts worn-out.
  • This tool is very much useful at narrow space for on-line and Off-line cutting to eliminate gas cutting operation for trimming operation of Rod from line coil.
  • Handy tool.
  • Size of Rod it can Cut : Up to Ø 16mm(Tensile Strength : 70kg/mm2) Ø12mm(Tensile Strength : 110kg/mm2)
  • Weight of the Tool :9.3 kg / 20.5 lb
  • Size of the Tool : 425 X 100 X 210mm

INDEX NO.

PART NUMBER

PART NAME

QTY.

1

HRCWC0001F

LONG NIPPLE

1

2

HRC16F002F

UPPER JAW

1

3

HRC16F003F

INSERT BLADE

2

4

HRC16F004B

GRUB SCREW FOR INSERT MOUNTING

16

5

HRC16F005F

JAW BOLT FOR UPPER & LOWER JAW

1

6

HRC16F006B

NUT FOR JAW BOLT

1

7

HRC16F007B

TENSIONING SPRING FOR UPPER JAW

2

8

HRC16F008B

CSK BOLT FOR TENSIONING SPRING

4

9

HRC16F009F

CYLINDER BODY

1

10

HRC16F010B

BOLT FOR LOWER JAW AND CYLINDER BODY MOUNTING

10

11

HRC16F011F

PUSHER ROD

1

12

HRC16F012F

BUSH

1

13

HRC16F013F

CONNECTING ROD

1

14

HRC16F014F

PISTON

1

15

HRC16F015B

‘C’ PIN FOR PISTON & CONNECTING ROD

1

16

HRC16F016B

BEARING SEAT

1

17

HRC16F017B

‘U’ CUP SEAL

1

18

HRC16F018F

CYLINDER

1

19

HRC16F019F

LAWS JAW

1

20

HRC16F020B

ELBOW

1

21

HRC16F021F

HANDLE

1

22

HRC16F022B

HAND SWITCH

1

23

HBSWC0023B

BOLT FOR HANDLE LOCKING WITH CYLINDER

3

24

HRCC00024F

HAND SWITCH HOLDER

1

25

HRCC00025F

HAND SWITCH HOLDER MOUNTING BLOCK

1 SET

26

HRCC00025B

SCREW FOR HAND SWITCH HOLDER MOUNTING BLOCK

4

27

HRCC00025F

SPRING WASHER

10

OPERATIONAL MANUAL

1. Connect the control panel with the power supply.

2. Turn on the MCB located on the control panel.

3. Make sure the Red, Blue and Yellow Lights are turned on/ Glowing.

4. Switch on the Motor and the Solenoid in Control Panel.

5. Place the Rod Securely between Blades and Position the rod in such a way that it is at the Centre of the Blades.

6. Operate the Hand/Foot Switch to cut the Rod Completely and wait for the retraction of the Upper Jaw. After retraction the machine is ready for the next cut.

MAINTENANCE

DAILY INSPECTION:

  1. Perform a daily visual inspection for any signs of wear, damage, or leaks.
  2. Examine hydraulic hoses and connections for any wear or damage.
  3. Check and tighten all bolts and fasteners.
  4. Lubricate all moving parts before operating the machine.
  5. Clean the Blades if Metal residues get deposited over the Cutting edge of the Blades.

WEEKLY INSPECTION:

  1. Inspect for any hydraulic fluid leaks.
  2. Clean the machine to prevent dust and debris build-up.

MONTHLY INSPECTION:

  1. Inspect critical components for signs of wear and replace if necessary.
  2. Maintain a log of all maintenance activities.
  3. Check the Oil Levels.

QUARTERLY  INSPECTION:

  1. Conduct a thorough inspection of the entire system.
  2. Replace any worn-out components.
  3. Clean the Strainers fitted With the Pump.

ANNUAL INSPECTION:

  1. Perform a comprehensive overhaul of the system.
  2. Schedule a professional inspection and servicing

SAFETY INSTRUCTIONS

  1. Before using the Machine, read the operating instructions carefully.
  2. Must Operated by a Trained Personnel equipped with appropriate Personal Protective Equipment (PPE).
  3. This Model is Suitable for certain Size of Rod and Tensile Strength. Do not ever try to cut Oversize Rod and Greater Tensile Strength.
  4. Ensure the work piece is placed securely Between the Moving and Fixed Blade.
  5. While the machine is not in use, keep the Hydraulic Power Pack switched off, so that accidental pressing of Switch cannot cause any injury.
  6. Before the Operation make sure to keep hands and body clear of the Blades.
  7. See that nobody is standing on the other end of the rod, because depending on the tensile strength of the material and flow rate of the power pack, the parted portion of the rod may shoot out at high speed causing injury.
  8. During the Operation don’t open the Control panel.
  9. Don’t let any untrained personnel open the control panel.
  10. During the Operation Don’t let any Untrained and Unauthorized personnel near the machine.
  11. Clean the area around the equipment to prevent any hazards.
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