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MODEL : PBC-12

  • Size of Rod to Be Cut: Up to 12mm/0.47″ (MS) sizes varies depends upon the grade and hardness of the material.
  • Working Pressure: 6.0 TO 7.0 Kg/sq.cm.
  • Weight Of The Tool: 12 Kg / 26.4 lb
  • Cutting Time: 02 sec.
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Exploded View & Part List
Operation Maintenance & Safety
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This powerful Pneumatic Bolt cutter is easy to operate, quick & safe in action. Light weight and compact design makes it suitable to use anywhere in the workshop by tool hanger or tool holding fixture for production purpose. Internal stop eliminates damage to the jaws during cutting operation.
Changeable Insert fitted with the jaws and there are three cutting edges in one insert. Replaceable insert eliminate the need to replace the jaws when the inserts worn-out.
  • Size of Rod to Be Cut: Up to 12mm/0.47″ (MS) sizes varies depends upon the grade and hardness of the material.
  • Working Pressure: 6.0 TO 7.0 Kg/sq.cm.
  • Weight Of The Tool: 12 Kg / 26.4 lb
  • Cutting Time: 02 sec.

Tabulated chart for required air pressure per as size of the rod:

Sl. No Size of the Rod to be cut Required Air Pressure
01 Ø12.0 mm 6.5 to 7.0 kg/cm2
02 Ø10.0 mm 6.0 to 6.5 kg/cm2
03 Ø8.0 mm 5.0 to 5.5 kg/cm2

Note: Size of the Rods to be cut varies depends upon the Tensile Strength and hardness of the Material.

INDEX NO.

PART NUMBER

PART NAME

QTY.

1

PBC120001F

AIR INLET NUT

1

2

PBC120002F

SPRING CAP

1

3

PBC120003F

VALVE BODY WASHER

2

4

PBC120004B

SPRING FOR VALVE

1

5

PBC120005F

WASHER LOCK (SHORT)

1

6

PBC120006B

VALVE POPET WASHER-1

1

7

PBC120007F

VALVE BODY

1

8

PBC120008B

‘O’ RING FOR VALVE BODY

1

9

PBC120009F

VALVE POPET

1

10

PBC120010B

VALVE POPET WASHER-2

1

11

PBC120011F

WASHER LOCK (LONG)

1

12

PBC120012B

‘C’-PIN-1

1

13

PBC120013F

JAW HOLDING FLANGE

1

14

PBC120014F

TRIGGER LINK

1

15

PBC120015F

TRIGGER

1

16

PBC120016B

‘C’-PIN-2

1

17

PBC120017B

‘C’-PIN-3

1

18

PBC120018F

MACHINE HANDLE

1

19

PBC120019F

CYLINDER BODY

1

20

PBC120020B

SOCKETED HEAD BOLT-1

4

21

PBC120021F

CYLINDER BODY & FLANGE FIXIING FLAT

1

22

PBC120022B

CSK SCREW

2

23

PBC120023F

COVER PLATE

1

24

PBC120024F

PISTON

1

25

PBC120025F

CYLINDER FLANGE

1

26

PBC120026B

SOCKETED HEAD BOLT-2

16

27

PBC120027F

BUSH FOR PISTON ROD

1

28

PBC120028F

PISTON ROD

1

29

PBC120029B

SOCKETED HEAD BOLT-3

4

30

PBC120030F

FLAT FOR HANDLE

1

31

PBC120031F

PIPE FOR HANDLE

1

32

PBC120032F

JAW

2

33

PBC120033B

JAW HOLDING BOLT

2

34

PBC120034B

NUT FOR JAW HOLDING BOLT

2

35

PBC120035F

REPLACABLE CUTTER TIP

2

36

PBC120036F

CUTTER TIP HOLDING BLOCK

4

37

PBC120037B

SOCKETED HEAD BOLT-4 FOR TIP HOLDING

8

38

PBC120038B

TENSION SPRING

2

OPERATIONAL MANUAL

1. Connect the Pneumatic Quick disconnect socket with the tool.
2. Before connecting the pneumatic hose with Quick disconnect socket fitted with the tool, Please check the FRL is fitted with pneumatic hose line and the hose in safe working condition.
3. Check the on line air pressure at the end of the tool.
4. Moves the jaws forward and backward for some times by pressing the trigger.
5. Before starting to use the tool please check the Rod Diameter and the Tensile Strength of the material is within the capability of the tool.
6. Place the rod to be cut between two jaws and press the trigger. Keep cutter jaws at right angle to the rod to be cut.

NOTE:
1. An AIR FILTER, REGULATOR, LUBRICATOR unit must be installed as close to the air tool as possible.
2. A Quick disconnect Socket fitting must be installed at the end of the Tool.

MAINTENANCE

DAILY INSPECTION:
1. Perform a daily visual inspection for any signs of wear, damage, or leaks.
2. Examine Pneumatic hoses and connections for any wear or damage.
3. Check and tighten all bolts and fasteners.
4.Lubricate all moving parts before operating the machine.
5. Apply lubricating oil at the air inlet point and operate the trigger to allow the oil to lubricate the valve position. Carry out this practice every day at the start of work and at the end of the day.
6. Clean travel area of the Moving Blade.

WEEKLY INSPECTION
1. Inspect for any air leaks.
2. Clean the machine to prevent dust and debris build-up.

MONTHLY INSPECTION:
1. Inspect critical components for signs of wear and replace if necessary.
2. Maintain a log of all maintenance activities.

ANNUAL INSPECTION:
1. Perform a comprehensive overhaul of the system.
2. Schedule a professional inspection and servicing.

 

SAFETY INSTRUCTIONS

1. Before using the tool, read the operating instructions carefully.

2. Must Operated by a Trained Personnel equipped with appropriate Personal Protective Equipment (PPE).

3. This Model is Suitable for certain Size of Rod and Tensile Strength. Do not ever try to cut Oversize Rod and Greater Tensile Strength.

4. Ensure the Rod is placed securely between the Moving and Fixed Blade.

5. While the tool is not in use, turn off the air Supply.

6. Before the Operation make sure to keep hands and body clear of the Blades.

7. See that nobody is standing on the other end of the rod, because depending on the tensile strength of the material and flow rate of air, the parted portion of the rod may shoot out at high speed causing injury.

8. During the Operation Don’t let any Untrained and Unauthorized personnel near the machine.

1