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MODEL : HRC-30LV

  • Forged alloy steel heat treated “C” frame type cylinder body used.
  • Single return spring design.
  • Special quality sealing for specified pressure.
  • Easy to operate & maintain.
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  • Forged alloy steel heat treated “C” frame type cylinder body used.
  • Single return spring design.
  • Special quality sealing for specified pressure.
  • High wear resistant Moving Blade guide square bushing for accurate Blade alignment.
  • Easy to operate & maintain.
  • Lighter in weight than Cast Steel design.
  • Unique design of Blades and special steel & Special Heat Treatment process used for longer life.
  • Wide range of Hydraulic Power Pack used for different application of the user requirement.
  • Single piece ram & piston design for easy maintenance.
  • Suitable tool hanger fitted to positioning the tool at any angle for easy to operate.
  • Suitable for Bunch Cutting Operation.
Model No. Weight Length Width Height
lb kg inch mm inch mm inch mm
HRC-30LV 70.4 32 17.7 450 6.3 160 7.5 190

 

Model No. Dia. Capacity (mm) Tensile Strength (kg/mm2) Shear Strength (kg/mm2) Cutting Force reqd. (kgf)

Cutting force generated by Cutter (kgf)

@450bar W.P. x 5.8lpm

 

HRC-30LV

 

 30 70 45.5 32166 35347
25 90 58.5 28720 35347
22 110 71.5 27183 35347
20 110 71.5 22465 35347

NOTE:

1. Considering shear strength to be 65% of tensile strength.
2. If you send us the specification (Tensile strength and diameter of Bar) we shall recommend the right cutter for your application.

INDEX NO.

PART NUMBER

PART NAME

QTY.

1

HRCWC0001F

LONG NIPPLE

1

2

HRC30LV02F

CYLINDER

1

3

HRC30LV03F

ROD CUTTER BODY

1

4

HRC30LV04F

PISTON

1

5

HRCWC0005B

HEX. NIPPLE

1

6

HRC30LC06B

U-CUP SEAL

1

7

HRC30LC07B

BEARING SEAT

1

8

HRC30LC08B

C-PIN

2

9

HRCWC0009F

CONNECTOR

1

10

HRC30LV10F

MOVING BLADE

1

11

HRC30LC11F

BUSH

1

12

HRC30LC12B

GRUB SCREW

2

13

HRC30LV13F

FIXED BLADE

1

14

HRC30LV14B

BOLT FOR FIXED BLADE

1

15

HRC30LV15F

FIXED BLADE SUPPORT

1

16

HRC30LV16F

UPPER COVER FOR FIXED BLADE

1

17

HRC30LC17B

BOLTS FOR UPPER COVER

4

18

HRC30LV18B

SPRING

1

19

HRCWC0019F

HANDLE

1

20

HRCWC0020B

GRUB SCREW FOR HANDLE

2

21

HRC30LC21B

BOLT FOR HANGING RING LOCATING

2

22

HRC30LV22F

HANGING RING

1

23

HRC30LC23B

HANGING RING BOLT

2

OPERATIONAL MANUAL

1. Connect the control panel with the power supply.

2. Turn on the MCB located on the control panel.

3. Make sure the Red, Blue and Yellow Lights are turned on/ Glowing.

4. Switch on the Motor and the Solenoid in Control Panel.

5. Place the Rod Securely between Blades and Position the rod in such a way that it is at the Centre of the Blades.

6. Operate the Hand/Foot Switch to cut the Rod Completely and wait for the retraction of the Upper Jaw. After retraction the machine is ready for the next cut.

MAINTENANCE

DAILY INSPECTION:

  1. Perform a daily visual inspection for any signs of wear, damage, or leaks.
  2. Examine hydraulic hoses and connections for any wear or damage.
  3. Check and tighten all bolts and fasteners.
  4. Lubricate all moving parts before operating the machine.
  5. Clean travel area of the Moving Blade.

WEEKLY INSPECTION:

  1. Inspect for any hydraulic fluid leaks.
  2. Clean the machine to prevent dust and debris build-up.

MONTHLY INSPECTION:

  1. Inspect critical components for signs of wear and replace if necessary.
  2. Maintain a log of all maintenance activities.
  3. Check the Oil Levels.

QUARTERLY  INSPECTION:

  1. Conduct a thorough inspection of the entire system.
  2. Replace any worn-out components.
  3. Clean the Strainers fitted With the Pump.

ANNUAL INSPECTION:

  1. Perform a comprehensive overhaul of the system.
  2. Schedule a professional inspection and servicing.

SAFETY INSTRUCTIONS

  1. Before using the Machine, read the operating instructions carefully.
  2. Must Operated by a Trained Personnel equipped with appropriate Personal Protective Equipment (PPE).
  3. This Model is Suitable for certain Size of Rod and Tensile Strength. Do not ever try to cut Oversize Rod and Greater Tensile Strength.
  4. Ensure the work piece is placed securely Between the Moving and Fixed Blade.
  5. While the machine is not in use, keep the Hydraulic Power Pack switched off, so that accidental pressing of Switch cannot cause any injury.
  6. Before the Operation make sure to keep hands and body clear of the Blades.
  7. See that nobody is standing on the other end of the rod, because depending on the tensile strength of the material and flow rate of the power pack, the parted portion of the rod may shoot out at high speed causing injury.
  8. Check that the Balancer and Hanging arrangement is strong enough to hold the combined weight of the cutter and the job.
  9. During the Operation don’t open the Control panel.
  10. Don’t let any untrained personnel open the control panel.
  11. During the Operation Don’t let any Untrained and Unauthorized personnel near the machine.
  12. Clean the area around the equipment to prevent any hazards.
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